STANDARD ALLOYS INDIA

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Concaves and mantles

The mantle gyrates inside the concave and crushes rock between them. Their profiles set the product size. The way they wear decides when throughput starts to fall.

Works in
Cone and gyratory crushers in primary, secondary and tertiary crushing.
Industries
Mining, Aggregate
Materials
Manganese steel
Size
Single pieces from 3 kg to 7 tonnes, to drawing
Supplied
As cast, or machined to drawing
Inspection
Chemistry and hardness on every heat; UT, MPI or DPT and a dimensional report as specified
From a worn part
Yes. Send the part or photographs with key dimensions and we will reverse-engineer it
Simplified 3D model · drag to turn
01

How it fails and what we do about it

  1. 01Profile wear that opens the settingProfile cast to drawing; alternative profiles for your feed on request.
  2. 02Cracking near the seat or at the feed endSound sections from method design and a fast water quench.
  3. 03Movement on the headSeating surfaces machined, with the backing space kept to drawing.
02

Choosing the grade

Typical values from the governing standards. A metallurgist confirms the grade for your duty with every quotation.

Our grade

Austenitic manganese steel

The standard for cone liners; 18% and 22% manganese types for hard, abrasive ore.

ASTM A128 · IS 276 · EN 10349

03

What we control

  • Profile to drawingPatterns made from the drawing or from a worn sample and kept on file for repeat orders.
  • Fast quenchManganese parts go from furnace to water in about 45 seconds for full toughness.
  • Machined seatsSeating faces and bores turned on vertical lathes, then checked with gauges.
  • Surface checkedDye penetrant on manganese steel; magnetic particle and ultrasonic testing on structural steel.
04

For a quotation, send any of these

  • Equipment make and model, or the OEM part number
  • Drawing, or the worn part or photographs with key dimensions
  • The grade used today and the life it gives
  • Quantity per set and sets per year

No drawing? Send the worn part or photographs with key dimensions and we will reverse-engineer it.

Concaves and mantles

A metallurgist reviews every enquiry and replies with a price, a lead time or the right questions.

Or call +91 145 269 5110

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