STANDARD ALLOYS INDIAWear and heat-resistant castingsfor cement, mining, aggregate, steel and power
Have a difficult casting problem? Send it to us, even without a drawing or a known grade. We engineer, cast, heat treat, machine and test it, then ship it anywhere in the world.
Who we are
Standard Alloys India began in 1991 as a fabrication shop in Rajasthan, India. It lit its first induction furnace in 1994. Today it is a specialist foundry for the parts that take the hardest wear and heat in cement, mining, aggregate, thermal power and steel plants, as well as the equipment makers who build those machines.
Up to seven tonnes in a single piece
About 14,000 tonnes a year of installed capacity across three foundry facilities. Single castings run from 3 kg to 7 tonnes, with up to 10 tonnes of liquid metal in one pour.
In our own hands
Method design, pattern making, induction melting, no-bake moulding, heat treatment, machining and a full laboratory with NDT are all done in our own plant. What decides the life of a casting stays under our control.
Over 35 years of experience
Why trust us with a critical casting
Because the part, its grade and every step that decides its life are in one set of hands. Every heat is tested before it ships.
- 35+ yearsFoundry experience in Ajmer since 1991.
- ~14,000 tonnes a yearInstalled capacity across our three Ajmer facilities.
- 3 kg–7 tonnesSingle pieces, with up to 10 tonnes of metal in one pour.
- 500+ customersIndustrial customers in cement, mining, aggregate, power and steel.
- 10,000+ patternsAlready on file, so repeat orders start at moulding.
- End to endMethod, patterns, melting, moulding, heat treatment and machining in our own plants.
- UT · MPI · DPTWith spectrometer, microstructure, tensile, impact and hardness testing.
- WorldwideExport packing, material certificates, dimensional and NDT reports.
One supplier. One manufacturing chain. One responsibility.
From your problem to the finished part, every step that decides the life of a casting is ours to control and ours to answer for.
- 01EngineeringDrawing review, or reverse engineering from the worn part
- 02Method and simulationGating and feeding designed; critical parts simulated*
- 03Pattern and toolingWood, polystyrene and aluminium patterns
- 04MeltingInduction furnaces, chemistry checked every heat
- 05MouldingAlphaset no-bake moulds
- 06CastingSingle pieces from 3 kg to 7 tonnes
- 07Heat treatmentWater, oil or air quench; tempering
- 08MachiningVertical lathes, machining centres, plano miller
- 09NDT and inspectionUT, MPI, DPT, hardness and dimensions
- 10DispatchReports traceable to the heat, packed for export
*Casting simulation for critical parts is run with a specialist partner; method design is in-house.
From 3 kg to 7 tonnes
Scroll, or drag the slider, to see what we cast at each weight.
60KG
Crusher hammer
- Usual grade
- Manganese steel
- Works in
- Impact crushers and hammer mills
Industries we serve
Parts for equipment that runs around the clock, where an early failure can stop an entire production line.
Cement
Crusher and mill wear parts and heat-resistant castings for the preheater, kiln and clinker cooler.
Mining
Feeder, crusher and mill wear parts for moving ore from the pit to the plant.
Aggregate
Jaw plates, cone liners, blow bars and hammers for quarries.
Thermal power and steel
Coal crusher and coal mill parts for power stations and wear parts for steel plant material handling.
Equipment makers
Castings machined to drawing for crusher, mill and kiln manufacturers.
What we cast
Wear and heat-resistant parts for cement, mining, aggregate, thermal power and steel plants, cast to IS, ASTM, EN or your own specification.
Concaves and mantles
Jaw and side plates
Blow bars
Hammers and beaters
VRM rollers
Mill liners
Grate and cooler plates
Dip tubesEvery casting traceable to its heat
Each heat is tested in our own laboratory. Every casting carries its heat number from the mould to your plant.
Reports with every order
- Chemistry by spectrometer, every heat
- Hardness, tensile and impact
- Microstructure
- Dimensional and NDT
Certified systems
- ISO 9001:2015 quality
- ISO 14001:2015 environment
- ISO 45001:2018 health and safety
Responsible production
- Absolute emission targets on a 1.5 °C pathway
- Targets: Scope 1 −19.4%, Scope 2 −11.2%
- 630 kW of rooftop solar
Get a quote or discuss your part
Don’t know the material? That’s fine. Our metallurgists recommend it from the application, the worn part or a photograph.
For buyers outside India
We ship to plants anywhere in the world. Every export order travels with the documents your receiving inspection and customs need.
Shipped to France · Switzerland · USA · Canada · Australia · Kenya · Tanzania · Iraq · Costa Rica · Nepal · Bhutan
- Material certificatesChemistry and mechanical properties against the heat number
- Dimensional reportsChecked against your drawing
- NDT reportsUT, MPI or DPT, as specified
- Export packingPacked and marked for sea or air freight
- Commercial documentsInvoice, packing list and certificate of origin
- Lead timeConfirmed with the quotation; shorter when the pattern is already on file