STANDARD ALLOYS INDIA

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VRM rollers

Rollers press the material bed against the rotating table. As the profile wears, grinding pressure and output fall and vibration rises, so the alloy and the profile matter equally.

Works in
Roller tyres and roller segments of vertical roller mills for raw meal, cement, slag and coal.
Industries
Cement, Thermal power and steel
Materials
High-chromium iron, Ni-Hard
Size
Single pieces from 3 kg to 7 tonnes, to drawing
Supplied
As cast, or machined to drawing
Inspection
Chemistry and hardness on every heat; UT, MPI or DPT and a dimensional report as specified
From a worn part
Yes. Send the part or photographs with key dimensions and we will reverse-engineer it
Photograph of vrm rollers
01

How it fails and what we do about it

  1. 01Profile wear across the faceHigh-chromium iron hardened through the section.
  2. 02Spalling and crackingAlloy and heat treatment designed for the section thickness.
  3. 03Uneven wear that forces an early changeSegments made reversible where the design allows.
02

Choosing the grade

Typical values from the governing standards. A metallurgist confirms the grade for your duty with every quotation.

Usual choice

High-chromium white iron

Raw meal, cement and slag grinding.

ASTM A532 Class II and III · IS 4771 · ISO 21988 / EN 12513

03

What we control

  • Hardened through the sectionWhite iron alloyed and heat treated for the thickness of each segment, not just its surface.
  • Structure checkedMicrostructure examined with an image analyser, so carbide and matrix are verified, not assumed.
  • Fit as a setSegments checked against each other and against gauges so they assemble without forcing.
  • Machined to drawingBores, journals and fixing faces finished on vertical lathes and machining centres.
04

For a quotation, send any of these

  • Equipment make and model, or the OEM part number
  • Drawing, or the worn part or photographs with key dimensions
  • The grade used today and the life it gives
  • Quantity per set and sets per year

No drawing? Send the worn part or photographs with key dimensions and we will reverse-engineer it.

VRM rollers

A metallurgist reviews every enquiry and replies with a price, a lead time or the right questions.

Or call +91 145 269 5110

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